What is SMART CUT Technology
The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.
Diamond wheels are cutting tools used in various industries for precision cutting of hard materials like concrete, ceramics, and stones. They consist of a metal core with diamond particles bonded to its edge, providing exceptional hardness and abrasion resistance. Diamond wheels come in different shapes and sizes to accommodate diverse cutting needs, from straight cuts to intricate shapes. Their ability to deliver clean, precise cuts with minimal chipping makes them indispensable in tasks requiring high accuracy. Whether in construction, manufacturing, or crafting, diamond wheels ensure efficient material removal and superior surface finish, making them essential tools for professionals and hobbyists alike.
Diamond Working For You
SMART CUT open bond is designed to keep diamonds working at their maximum potential. SMART CUT diamond bond undergoes regular renewal, making sure all diamonds are constantly under maximum exposure to materials being worked on.
How SMART CUT® Bond Works?
The sharpest and finest quality diamonds or CBN crystals that go into a SMART CUT Diamond Bond, immediately penetrate into the material, grinding and polishing as they cut.
Diamonds or CBN Crystals are activated only at the exposed layer. As Bond Matrix layer begin to wear out, diamonds in a new Bond Matrix layer are immediately activated, substituting the already used up diamond layer. The SMART CUT Bond Diamond Bond makes sure every diamond is in the right place and at the right time, working where you need it most.
The newly exposed diamonds don't effect diamonds already working on the material. Unlike many other diamond bonds, diamonds in a SMART CUT remains sharp and grow sharper with each cut, prolonging product life and consistent performance.
This advanced formulated open diamond bond design insures minimal chipping, fast cut, constant speed of cut, minimal cutting noise, and most important of all, consistent performance.
Resin bond CBN cut off blades are advanced cutting tools designed for precision cutting of hard materials such as steel, superalloys, and hardened metals. These blades feature a resin matrix infused with CBN abrasive particles, offering exceptional hardness and heat resistance. The resin bond provides strong adhesion, ensuring uniform distribution of CBN particles for consistent cutting performance. Resin bond CBN cut off blades excel in high-speed cutting applications, delivering clean, burr-free cuts with minimal material loss. Their superior durability and wear resistance make them ideal for demanding machining operations, contributing to increased productivity and cost-efficiency in industrial settings.
What is SMART CUT® Technology
- Open Bond Design
- Diamond or CBN Crystals Working at their Maximum Potential
- Maximum Diamond or CBN Exposure
- Better & More Consistent Overall Performance
SMART CUT Advanced Technology that redefines the standard in cutting and drilling. This an open bond is designed to help keep diamonds or CBN Crystals working at their maximum potential. SMART CUT bond undergoes regular renewal, making sure all diamond are constantly under maximum exposure to materials being worked on. SMART CUT technology allows control spacing and orientation of diamond or CBN crystal. This greatly improves performance of every diamond crystal held in bond matrix. Every Diamond or CBN Crystal in a SMART CUT bond works like a small horse. Unlike many other bond designs, the SMART CUT begins to work from the first cut, and remains to work at the same level of consistent performance until you take your last cut. This unique open bond design insures you get the maximum usage of diamond or CBN Crystal bond.
Diamond & CBN Tools with SMART CUT Technology
What is Optimal Diamond Distribution & Orientation?
The performance of a diamond & CBN tools depends on how diamonds are distributed and adhered in matrix. Diamond distribution can be random or regular, and its adherence strong or weak. Conventional diamond and CBN tools contain randomly distributed diamond crystals, and their adherence is intrinsically weak. Random diamond distribution combined with weak crystal bonding in conventional diamond tools design may slow down the cutting, drilling, grinding, and machining speed and shorten the tool life.
SMART CUT® Advantages
- More Consistent Overall Performance Minimal Chipping
- Faster Cut
- Longer Life
- MInimal Chipping
- Minimal Lose of Material
- Consistent Cutting Speed
- Minimal Cutting Noise
- Reduce Material Loss
- Minimal Dressing
- Easier to use
Why is it Important?
Diamond or CBN Crystals in conventional diamond & CBN tools are separated too far (the impact exerted by each crystal on material becomes excessive). The sparsely distributed diamond or CBN crystals may be crushed or even dislodged from the matrix into which they are disposed. The damaged or missing crystals are unable to fully assist in the work load. Hence the workload is transferred on to the remaining diamond or CBN Crystals particles. The failure of each crystal causes a chain reaction, which soon results in tool ineffective performance or complete failure of the tool.
How SMART CUT®
Provides Best Performance & ROI
Advanced Coolant System
SMART CUT open bond designs promotes a better coolant system. Air and water flows freely through the diamond bond, providing extra coolant, greater conductor of heat and thus increased product longevity. Instead of heat generated in few places, it is evenly distributed and hence minimized.
Better Cut Quality & Less Material Deformation
Diamond & CBN tools with SMART CUT technology make any work much faster & easier, Thousands of sharp and high quality diamond or CBN particles oriented and evenly distributed on both matrix, allow most jobs to be completed by applying little or only moderate amount of pressure even on the most toughest and challenging materials. Freeing the user from constantly having to dress and renew the diamond layer.
No Glazing
Diamond & CBN tools with SMART CUT technology require minimum dressing, the bond renews itself.
Faster Cutting Action
Diamond & CBN tools made utilizing SMART CUT technology are much more aggressive than your conventional tools. They can cut faster, while still leaving behind a smooth finish free of material deformation.
Longer Life
In most cases tools manufactured utilizing SMART CUT technology, will outlast other conventional material (sintered), resin, and nickel bonded diamond & CBN tools. SMART CUT diamond & CBN tools are more sturdy than tools manufactured with conventional technologies. They are capable to retain their form and bond configuration all the way through the tools life.
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